TRAINING SIMULATOR BENEFITS

TRAX training simulators are unequaled in the fossil simulator market. Listed below are just a few of the many benefits of using a training simulator:

Simulators have been shown to reduce operator training time by a factor of five. Not only are operators trained faster, but they are more confident and skilled.

Operators are taught optimum procedures, minimizing the potential for costly accidents.

When used to test and tune new control logic prior to plant commissioning, startup problems and startup time are reduced.

Control system logic changes can be tested on the simulator prior to implementation in the plant.

New Plants and Upgraded Controls

Training simulators are particularly valuable during the design and commissioning of a new plant or during a control system upgrade. During this time period, training simulators can be used by operations personnel, technicians, engineers, and management as described below:

+

Due to the high fidelity of the process and controls models, both the operating procedures and the control logic are rigorously tested during the development and testing of the simulator, dramatically reducing initial startup problems and costs.

+

Since the simulator faithfully represent the plant, operations personnel can use them to develop operating procedures, train operators on new features and procedures, qualify operators for promotions, develop and test new screens and controls, and examine causes of frequent problems. This can all be accomplished without disturbing the production facilities.

Control technicians can develop control system logic changes and test the results against the simulator, and inexperienced technicians can practice tuning controls and installing upgrades without affecting actual plant operation.

Engineering staff can investigate the heat rate and stability effects of process and operational changes, such as adding a bypass or changing the startup procedure.

Management can quickly understand operational requirements or problems by demonstrating them on the simulator.

Expandability

The ProTRAX system was designed to operate on a network of computers in order to expand to the needs of the user. Process models can be run on multiple computers for convenience or to distribute computational load, if required. By simply adding PCs, any number of operator stations can be provided without additional software or development costs. Emulated hardpanel screens and/or actual hardpanels can be interfaced to the simulator without having to modify process models, controls, or operator Human-Machine Interface (HMI). Essentially, any portion of the simulator can be geographically distributed via TCP/IP LAN to suit any application.

Affordability

With ProTRAX, the cost of an operator training system is reduced to a fraction of the cost of most other simulators, while providing unequaled model fidelity and un-compromised functional capability. Models are assembled from our library of over 200 process and control modules which have been tested in various engineering and training applications. Pricing depends upon such factors as process scope, I/O count, and the third party control systems involved.

Request Quotation